Cycle Time Reduction (CTR) image

Cycle Time Reduction (CTR)

“What a difference a second makes” – a quote from an empowered employee. Just one second over a ten second continuous cycle can mean your line runs consistently 10% faster, the difference between comfortably achieving tight production schedules or continually being capacity constrained.

From definition of the current cycle, quickly through to mapping and optimisation, the team can quickly visualise the opportunity that exists – a real ‘light-bulb’ moment, where previously the required improvement would not have been pursued.

Detailed visualisation of the each stage in the cycle / process, whether a ten second continuous cycle or a two hour non-continuous process, is the key to real understanding of where your opportunity lies.

CTR example 1_Website

 

 

 

 

 

Application of the optimisation stage shows what the improved cycle / process time should be, and what steps need to be taken to achieve the result.

CTR example 2_Website

 

 

 

 

 

(The other way to reduce changeover loss is to have fewer of them with an optimised Run Strategy).

Suitable for all levels on the continuous improvement ladder, both strong and weak, Lauras International has trained manufacturing employees, from operators to technicians to managers to use this Cycle Time Reduction technique.

Testimonials

We are pleased with the progress we’re making at the Gweedore site, indeed we’re so pleased that we’re planning to roll out the programme to our other manufacturing sites.

John Donnelly, General Manager, Largo Foods, Ireland

"I am amazed at what has been achieved in 5 weeks. I'm very impressed that such an approach can make fundamental changes in a mature environment with a lot of closed thinking. I am now totally convinced..., and will support the rollout across all the businesses under my control"

Supply Chain Director, Asia Pacific, major Multinational Food & Beverage Company